Why Is Asphalt Recycling Needed?

Today, enterprises have a unique opportunity to optimise road construction and repair works using modern technologies. Accelerated workflows, high quality workmanship, and cost savings are strong arguments in favour of implementing innovative solutions. Asphalt recycling with a special complex for patching and reconstruction of roads for various purposes is one of them.

What Is Asphalt Recycling and Why Is It Needed?

Asphalt recycling is the process of reusing old asphalt concrete to create new asphalt or asphalt components. This process is becoming more common due to the need for reduction of material costs, environment protection, and increased efficiency of road projects. The main stages of asphalt recycling look as follows:

• Collection and dismantling. The old pavement is collected by milling or other methods into large pieces, which are then transported to specialised facilities.

• Crushing. The collected asphalt mix is crushed into smaller fractions to prepare it for further use.

• Cleaning. The crushed asphalt is cleaned of soil, stones, and other impurities.

• Processing and mixing: The cleaned material is mixed with new components like new asphalt bitumen and inert materials, to create a new asphalt mix.

• Use. The final mixture can be used for street patching, new road construction, and other road projects.

Benefits of recycling asphalt:

• The use of recycled asphalt significantly reduces the cost of new materials.

• Recycling reduces the amount of waste that goes to landfills and eliminate the need for new raw materials.

• Asphalt production using recycled materials typically requires less energy, which positively impacts on the environment.

• When properly processed, recycled asphalt can be as good as, and, in some cases, better than new material.

Asphalt recycling is an important practice in the construction and maintenance of road infrastructure, contributing to sustainable development and resource savings.

What Equipment is Needed for Asphalt Recycling

The use of an asphalt recycler is cost-effective, as it requires minimal expenditure on fuel and employee salaries. In addition, you get a high quality of the starting material.

An asphalt recycler is a specialised road equipment designed to recycle old asphalt pavement and use it to prepare new mixtures. These are powerful and modern machines capable of crushing, mixing and preparing new asphalt from recycled materials on site.

Some models have a milling function. But even if they don't, it's not a problem, as the old asphalt layer can be removed by heating with an infrared asphalt heater. In general, recyclers are popular on road construction sites because they can significantly increase recycling efficiency. Main advantages of an asphalt recycler:

1. Efficiency. The equipment allows you to do the entire procedure on site, which reduces the time and cost of transporting materials.

2. High quality. The machine ensures the uniformity and stability of the quality of the recycled asphalt, which is important for the durability of the road surface.

3. Flexibility. The asphalt recycler can be used for various types of projects, from small repairs to large road construction, which makes it possible to adapt to changing conditions.

4. Reduced energy costs. Recycling asphalt with a recycler eliminates the need to transport the finished product, resulting in reduced fuel consumption and energy costs.

5. Technological efficiency. Modern asphalt recyclers are equipped with advanced technologies that allow for real-time process control, increasid efficiency, and accuracy.

Recycling pavement and using asphalt recycler is an important step towards sustainable development in the construction industry, conserving resources, reducing costs and having a positive environmental impact.